5 Best Stick Welders In 2021 Reviewed & Rated

best stick welders

If you are in a rush, my champ is Lotos LTPDC2000D stick welder. This welder uses a dual voltage input of 120/240 V with a duty cycle of 60% at 200 amperes. It can handle up to ⅛ inches of the electrode. Do not miss it!

A stick welder is a device which is used for stick welding. It is also known as manual metal arc welding (MMA or MMAW) or shielded metal arc welding (SMAW) or flux shielded arc welding. In this process, a flux covered consumable electrode is used to lay the weld.

This is just a basic introduction but there are factors and other things you need to know before choosing the best stick welder for you. For your convenience, I have listed my top 5 stick welders. You can select the one which fits in your requirements. 

5 Best Stick Welders In 2021 With Reviews

1. Lotos LTPDC2000D Stick Welder

This multipurpose LTPDC2000D stick welder is certainly a delight by Lotos. It is equipped with stick, TIG and plasma cutting capabilities. 

This 3 in 1 welder can single-handedly weld and cut your metals. This welder works in dual voltage of 220 V/110 V. Also it needs 200 A for stick welding, 200 A for TIG welding and 50 A for pilot arc plasma cutter.

This stick welder utilizes HF (high frequency) for a simple arc start. It offers a deep weld pool, stable welding arc and an amazing welding shape. Also, the hot striking arc current enhances the functionality of the arc starting procedure. 

The next notable attribute is the non-touch pilot arc technology which is capable to cut with minimum slag. It finely cuts through rusty, rough and painted surfaces. In this technology, you don’t need to touch the tip to the metal. 

Further, it gives a higher cutting quality with significantly long consumable life. You can easily cut materials such as alloy steel, mild, steel, stainless steel, aluminum and copper. 

Additionally, as a TIG welder, it can weld steel, stainless steel etc. It is also capable of precise welding of thinner gauge materials. 

Not only this, as TIG welder, it comprises precise foot pedal welding heat controller along with the high-frequency start hand torch controller. However, the foot pedal is not included in the package and you can to separately buy it. 

The packet includes a MMA/stick clam, plasma cutting torch, ground clamp, power supple, pre-installed NPT ¼” industry type D plug, air filter regulator and a user manual. Also, it is backed by a 1-year limited warranty. 

Pros

  • 3 in 1 combo device
  • Weighs around 43 pounds
  • Utilizes 200 A for stick welding
  • Covers wide current range (15 to 200 A)
  • High-frequency arc start
  • A duty cycle of 60% at 200 A
  • Offers 1-year warranty

Cons

  • You may find the length of electrode clam lead shorter

2. DEKOPRO 110/220V MMA (Stick) Welder

Known for its extraordinary kindness, DEKOPRO’s MMA Welder is indeed a high performing device for all the welding enthusiasts.

Starting with its build quality, this welder has sturdy structural strength with high-intensity characteristics. The solid multiple frame with durable handle makes it an ideal choice for both professional and daily work. 

Further, these devices heat up quite often so this welder comprises a fully mute fan motor which instantly cools it down. This high-performance fan motor dissipates the excess heat and provides the necessary protection mechanisms as well. 

This device adjusts and accurately matches the voltage to provide a stable output current. Additionally, this mechanism avoids overload situations, thereby improving the overall efficiency. 

The attractive attribute if this welder is that it can be used for multiple purposes. It features low-cost cutting technology and high performance. This is quite helpful in plumbing work, site work, thin material precision welding, automobile manufacturing and what not.

Coming to its specifications, this DEKOPRO welder weighs around 12.1 lbs with an input AC voltage of 110/220 V, 5.8 KW of input power, 10 to 160 A of the current range, 40 to 60% of duty cycle and so on. 

In short, this durable MMA welder covers a decent current range which can easily weld various metals such as mild steel, cast iron, stainless steel and so on.

Pros

  • Solid and durable build material
  • high-efficiency fan
  • Stable output voltage
  • Energy-efficient welding
  • Lightweight and portable

Cons

  • Some users complained that the electrode holder broke while welding.

3. SUNGOLDPOWER ARC MMA/Stick 200A Welder

Made with high-quality components this MMA welder by SUNDOLDPOWER is certainly a beast. This welder is ready to use and is supported buffer long-lifetime and perfect welding work.

This MMA welder works pretty well on 110 V as well as on 220 V. when you use it, it will work like butter. Some of my friends who are using this particular welder are quite satisfied with its precision.

The SUNGOLDPOWER products are full-bridge welders so there is hardly any compromise with the performance and you will get high-quality joints. 

Besides, it uses IGBT technology and hence offers a higher inverter efficiency of up to 85%. This efficiency saves a lot more power than conventional welders.

This MMA welder features anti-sticking attributes which save the device against over-loading and easily remove the electrode. Further, the thermostatic controller and the fan keeps the handle an carrying strap cool. 

The package comprises a 200 A MMA welding machine, 10pieces of 3.2MM E6013 welding rod, pair of welding gloves, AC cable wire (78 inches), 98 inches electrode holder and cable, 59 inches of ground clamp and cable.

In short, this compact welder is portable, energy saver with strong compensation abilities consumes less power and provides a stable welding current. 

Pros

  • Comes with dual voltage plugs
  • Arc force overload protection
  • Full-bridge IGBT welder
  • Incorporated with high-quality components
  • Features anti-sticking properties

Cons

  • The quality of the clamps and leads may bother you a little.

4. AHP AlphaTIG 200X 200 Amp IGBT AC DC Stick Welder

The next is AlphaTIG 200X welder from AHP, a must device to add in your arsenal. This welder features an exceptional inverter technology which is a mixture of both IGBT and PMW. 

You can confidently use this welder on aluminum and other metals such as alloy steel, stainless steel and thin-gauge materials. 

Some of the notable features of this welder include the input voltage of 110/220 V, it works well with a duty cycle of 35% at 155 A for stick welding and 60% at 200 A for TIG welding. 

Since its design is portable and compact, you can easily carry it around from room to room and from one place to another. Also, it weighs around 50 pounds which is quite comfortable to move around. 

This model by Alpha is incorporated with pulse feature which permits you to control the amount of heat generated. Moreover, this feature enhances the quality of your welding joint and avoids your materials to get damaged because of excessive heat. 

As this welder uses both AC and DC supply, all you need to do is just press a button located on the front panel and it will stitch. Apart from stick welding, you can even try your hands on TIG welding. 

In short, this welder produces quite a smooth arc and less spatters. From versatility to construction to portability, you can add it in your list without any doubt.

Pros

  • Stable arc
  • Adaptable start
  • Uses IGBY technology
  • Prevents wastage and increases efficiency
  • Features pulse function
  • Works on both AC and DC
  • Backed by 3 years warranty

Cons

  • You may get disappointed with the accessories.
  • A few buyers found it difficult to install

5. Forney Easy Weld 298 Arc Stick Welder 

If you are looking for an affordable, super light and extremely portable stick welder, Forney easy weld 298 arc welder has it all. However, professionals may ignore this, if you are looking for a heavy-duty welder.

Though this welder is not for professionals, it certainly a superior arc welder for all the DIY enthusiasts and hobbyists. You can even do regular repairs around your house. 

With easy to use features and great build quality, this welder performs well for a 90 A welding works. However, it starts the arc well but runs a little colder than your expectations. So, do not try it beyond light materials. 

Further, as it is for beginners and newbies, this machine performs well for all your materials which needs small current ranges.

Coming to its additional attributes, this can weld 16 gauge up to 5/16 inches which is generally in the range of materials you would often weld. Also, it can easily handle up to ⅛ inches of electrode except 7018. 

It comes with an input voltage is 120 V and the output current is around 90 amperes. Therefore, it performs with a duty cycle of 30% at 80 A which is way less than the usual stick or MMA welders for professionals. 

This is quite light in weight and weighs around 9.65 lbs so from here you may guess that the build material is quite compromising. However, the good news is that it is capable of stick welding and lift arc TIG welding.

In short, the Forney 298 Arc welder is a promising device for the beginners and hobbyists. Above all, at a very decent price, you will get both stick and TIG functionality with an average duty cycle. 

Pros

  • Portable and lightweight
  • 120 V input and 90 A output current
  • 18 gauge sheet of up to ½ inch steel
  • DC stick and DC TIG enabled
  • Features IGBT inverter technology
  • Backed by a 5-year warranty

Cons

  • It has a lower amperage range
  • The leads are quite short

How to Choose the Best Stick Welders in 2021

Amperage Rating

Amperage rating defines the range of weldable materials, you can weld. If you have a welder of right amperage, then it can able to weld various gauge sections. 

You may opt for a wide amperage range, it will enable you to weld on different thickness of metal. Generally, a welder of higher amperage welds much better than a welder with lower amperage. 

Input Voltage

The input voltage depends on the electrical supply, on which, you are going to operate your welder. Mostly stick welders performs well with 110/120 V or 220/240 V input as a single-phase power and are for household purposes. 

Whereas the 3-phase stick welders work well with 240 V and they are used for handling industrial purposes.

To make it simpler for you, if you are handling heavy-duty projects then a powerful welder will be useful for you and for that look for a welder with the higher input voltage.

However, for DIYs and regular household tasks, a welder with lower to medium input voltage will solve your purpose. 

Material

The durability of your welder depends on the build quality. You may go for a stick welder which is made of metals like steel alloy, carbon steel or medium carbon steel. 

in short, more the stronger build material, for a longer time the welder will accompany you.

Duty Cycle

The duration for which your stick weld can work continuously before it needs to cool down. For your easy understanding, choose a welder with a higher duty cycle so that you can operate it for a decent duration.

However, if your welder has a smaller duty cycle, you have taken short breaks so that it can cool down and then again you can use them.

Portability

Portability defines how easily you can move or carry your welder from one place to another. If you are always moving, check the weight of the welder before making your final decision. 

However, if weight is not an issue and you are going to place it on the location then you may give weightage to other crucial parameters.

Summing it Up

Based on the specifications such as duty cycle, input voltage, portability etc, my pro pick is Lotos LTPDC2000D Stick Welder. This multiprocess stick welder has a Plasma cutter too. The mixture of durability, versatility and efficiency, this welder owns it all like a boss.

The switching between stick and TIG welding is really simple and just need to flip a switch and here it goes. So I think it’s a great product if you know you are going to handle a wide range of products. Go for it!

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Josh Miller

Josh Miller

Hey there, I’m Josh Miller. I teach my readers how to master the skill of welding effortlessly and how to meticulously fuse the workpiece together. Follow my guides to make welding fun & easy for you. Thanks!