5 Best Flux Core Welders In 2021 Reviewed & Rated

best flux core welders

For a quick result, Hobart 500559 Handler 140 Welder outranked the other welders on my list. This multi-purpose welder gives a stable and smooth arc with its 5 level voltage controller. Also, it is capable of welding various thickness of metals. 

A flux-core welder is a device to carry out automatic or semi-automatic flux core arc welding (FCAW). It utilizes a consumable tubular electrode comprising a flux and a constant voltage or current power supply. Generally, this flux itself gives the needed protection from the atmosphere.

There are many such minor details which need your attention to invest in a perfect device for you. Therefore, I am putting such information in my upcoming sections along with my top 5 flux core arc welders. Here you go!

5 Best Flux Core Welders In 2021 With Reviews

1. Hobart 500559 Handler 140 Flux Core Welder

In almost all kinds of welders, Hobart is one of the common brands in all. From durability to performance, it never fails to rank in my top 5 welders.

This compact Hobart welder can be used for both flux core and MIG welding. So, this flexibility makes it enough versatile to weld on both thin and thick materials.

When used as flux core welder, you can easily weld anything including Aluminum. Whereas, as a MIG welder, you can weld mild steel of 24 gauge up to ¼ inches of thickness, cast iron, copper, titanium, brass and magnesium alloys.

Further, this Handler 140 works exceptional irrespective of your range of work. It is capable of delivering professional as well as high-quality work.

Besides, it features 5 levels of voltage selector which helps to enhance the smoothness of your weld. Also, you can easily switch between the flux core and MIG through welding wires. 

If you are looking for a lightweight welder, then this welder may not fulfil your wish. It is quite heavy and weighs around 57 lbs. This weight is because of the shielding gas cylinder which can be used during MIG welding.

In short, Hobart 500559 Handler is a versatile and high-quality welder. Since it is capable of both flux core and MIG welding, it can weld a wide range of materials.

Pros

  • A duty cycle of 20% at 90 amperes
  • An input voltage of 110/120 V
  • Versatile welder
  • Self-resetting thermal overload
  • 5 position voltage control selector
  • Easy polarity changeover
  • Comes with a 5-year warranty

Cons

  • You may not rely on the welding chart for the settings.
  • It may not handle big projects

2. Forney Easy Weld 299 125FC Flux Core Welder

Forney is a household name in the welding, fabrication and manufacturing industry. It is well-known for designing an outstanding range of flux core arc welders.

This Forney 125FC welder is a perfect device for all the DIYs enthusiasts and newbies. Further, this welder uses 120 volts and generates an output current of 125 amperes. As per the size of the welder, this output is quite reasonable. 

Besides, these parameters produce an adequate amount of power to conveniently weld steel of 24 gauge up to ¼ inches. However, with all these specs you can only manage your small projects including materials which need delicate welding.

For your ease, while buying wires for this device, you may go for 2 pounds or 10 pounds spools. Additionally, this welder doesn’t come with shielding gas so that cuts down its overall weight. Hence making it easy to move from one place to another.

In short, this welder by Forney is a lightweight DIY and a household welder. It operates on the duty cycle of 20% at 90 amperes. This is an exclusive flux core welder.

Pros

  • An input voltage of 120 volt
  • Gasless flux core arc welding only
  • Cord length of 6 feet
  • Stainless steel build material
  • Portable and convenient
  • Works well for mild steel welding 

Cons

  • Weight could be an issue for a few users.

3. Super Deal PRO Commercial 130 AC Flux Core Welder

As the name screams the PRO Comercial welder is certainly justified your deal with this Super Deal device. This is a powerful and lightweight welder made with delicate treatment and premium quality PVC material.

This compact designed welder is much preferred as it produces less spatters and more welding depth. Also, the welding gun features a safety control on and off switch with 4 voltage controllers.

It is incorporated with an intuitive digital soft key control panel that gives a clear display and overview of the ongoing settings. Also, it features different levels of wire feed speed and the temperature selector so that you can easily weld on steels of various thicknesses.

In addition to this, this welder is equipped with a high-quality metal (copper) tip right at the end of the gun. This tip avoids slags to form while you weld. Above all, you can easily switch this tip with the extra tips, when needed.

Next feature is the built-in fan for thermal overload protection. This cooling maintains the temperature of the device and avoids overheating. 

In short, this portable welder is recommended for light to medium welding projects. Also, it various controllers makes it convenient to use as per your requirements.

Pros

  • Operates on a voltage of 110 V at 60 Hz
  • Weighs around 38.1 pounds
  • 4 levels for current flow settings
  • Works on different wire feed speed
  • A duty cycle of 35% at 60 A and 10% at 105 A
  • Output current range: 50-120 A

Cons

  • The build quality is not that durable
  • Overheating may risk the components

4. Goplus MIG 130 Welder Flux Core Welder

Integrated with overheating management that shuts down when gets too hot, this flux core welder by Goplus is a boss. This compact welder is made of heavy-duty stainless steel which is painted with charming yellow paints.

Further, this durable construction enhances its overall life span. This gasless welder utilizes flux-cored wire which has self-release metal inert gas while you weld. This arrangement is quite suitable to prevent oxidation of the welded area.

In addition to this, to control the current flow, this welder is incorporated with 4 levels welding speed with 4 different current flow settings. You can adjust the speeds as min/max, ½.

Besides, it features an adjustable rotary knob for controlling wire feeding speed. There are 10 levels to choose from so that you can tune the intensity as per your weldable material.

Other notable features are the multifunctional control panel to adjusts the various speeds, overheat protective circuit featuring 2 air-vent to help heat dissipation. Also, it comes with a storage space located at the top to put some small and handy tools. 

The package comprises a welding gun, welder machine, metal tip, welding wire, ground cord and a wire brush.

In short, this Goplus welder is durable with a stainless body, flexible with various adjustable controllers and enough safe with automatic thermal safety protection.

Pros

  • Weighs around 35 pounds
  • Durable steel frame with plastic handle
  • Overheat protective circuit
  • 18 gauge sheet to ¼ inches of steel
  • 4 different levels for current flow
  • Ideal for welding steel
  • Welding wire and mask is included

Cons

  • It is not compatible with spool gun
  • No gas capability

5. Forney Easy Weld 261 Flux Core Welder 

The last one is Easy Weld 261 by Forney which is an apt choice for all the beginners out there. This welder is based on inverter technology, it is a great device for maintenance repair and do-it-yourself projects.

This welder comes with a DC output that can easily handle 2 pounds to 10-pound rolls of wire. Also, you can weld up to 1/4 inches of steel which producing much spatters.

However, this welder can work on quite a low current range so this range limits the scope to tackle big projects. Therefore, if you are looking for a heavy-duty device, this welder is not for you.

Further, this easy-to-use welder utilizes 0.30 flux core wire. Not only this, you can control the wire feed speed settings to give your weld a perfect look.

If I talk about its power then this welder produces up to 140 amperes of output current. This output can weld mild steel up to ¼ inches of plate thickness.

With just 19 pounds of weight, this welder is highly portable and easy to store. This weight is quite helpful for carrying out metal fabrication, hobbyist projects and various other repair and maintenance work.

This welder includes a 8’MIG gun, integrated handle with torch wrap, 8’ground clamp and a 20 A-15 A adapter. It is also backed by a 12-month warranty policy.

In short, this rugged welder is powerful, convenient to use and portable enough to use for household work. This impressive flux core welder is great for the first time welders.

Pros

  • All metal case enhances durability
  • Easily control wire speed
  • Works well on mild steel
  • Ideal for newbies
  • Range up to 120 V input and 140 A output
  • Backed by 12 months warranty

Cons

  • Not capable to weld materials like aluminum or cast iron
  • Professionals may get disappointed

How to Choose the Best Stick Welders in 2021

The thickness of the Plate

The thickness of your plate decides the type of welder you need. It is always better to go for a welder which can weld a plate of more thickness than your usual one.

This margin not only gives a professional join but makes a room to weld even thicker plates if the need arises. Besides the thickness, you may also go for a wide amperage range as it will also open the doors for you to weld thicker plates.

Thermal Overload Protection

This factor protects your device from overheating. If a welder is incorporated with this feature, it gets automatically shut down as it starts to get overheated. 

This factor directly or indirectly affects the life and durability of your device. I would highly recommend this feature while you are searching for your perfect device. 

Single or Multi-purpose Welder

The single-use welder will exclusively do a particular task whereas a multi-purpose device will cover your other needs too. As a professional whenever I look for any device, I prefer a multi-purpose device like a flux-core welder with MIG or TIG capabilities.

Further, if are looking for a gas welder for clean welds, you may consider a welder that is capable to handle flux cored and fluxless wire. So, to save yourself from small investments, you may go for a multi-purpose welder as well.

Metal Thickness

The thickness of metals is a crucial factor which decides the type of welder you need. Like you generally deal with thin metals, flux core welder is an apt choice for you. Thus you need 130 to 140 amperes of current to weld metal with ¼” thick or less. 

However, if you are dealing with thicker materials of up to ⅜ inches of steel then you need over 200 amperes of output current. Also, for thicker materials, you should go for a MIG welder and at this point of time, the multi-purpose welder may save you.

Summing it Up

After all the research and reviews, I have selected Hobart 500559 Handler 140 as my best flux-core welder. The industrial ruggedness, outstanding quality and dual voltage make it an apt device for both beginners and professionals.

This welder has a wide range of options and id backed by a 5-year warranty too. You can consider other welders as per your requirements and future needs. Thanks for stopping by!

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Josh Miller

Josh Miller

Hey there, I’m Josh Miller. I teach my readers how to master the skill of welding effortlessly and how to meticulously fuse the workpiece together. Follow my guides to make welding fun & easy for you. Thanks!